vacuum Die-casting Hivatech

HV1500

Vacuum Unit HV1500

Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be up to 6 channels as per requirement.

project	parameter	project	parameter
DCM	4500ton	Vac curve	trigger
Movable	-	Tool recipe	24
Interface	cable/network	Channels	2xDN25
Pump	200m3/h	Chinese/English	●
Power consumption	4KW	Vac test	●
Capacity	1500L	Pollution test	●
Ultimate vacuum	0.1mbar	Profile test	●
System vacuum	<10mbar	Channel blowing	individual
Compressed air	6bar	Compatibility	positive valve
Air consumption	550L/min		chill block
Occupied area	1200×1800mm		pneumanic valve
Weight	550KG		super vavle
PLC	S71200/1500		hydralic valve
Touch panel	TP700/900/1200

HV1000

Mobile Vacuum Unit HV1000

Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be up to 6 channels as per requirement.

project	parameter	project	parameter
DCM	3500ton	Vac curve	trigger
Movable	●	Tool recipe	24
Interface	cable/network	Channels	2xDN25
Pump	160m3/h	Chinese/English	●
Power consumption	4KW	Vac test	●
Capacity	1000L	Pollution test	●
Ultimate vacuum	0.1mbar	Profile test	●
System vacuum	<10mbar	Channel blowing	individual
Compressed air	6bar	Compatibility	positive valve
Air consumption	550L/min		chill block
Occupied area	1000×1500mm		pneumanic valve
Weight	500KG		super vavle
PLC	S71200/1500		hydralic valve
Touch panel	TP700/900/1200

HV600

Mobile Vacuum Unit HV 600

Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be up to 6 channels as per requirement.

project	parameter	project	parameter
DCM	1600ton	Vac curve	trigger
Movable	●	Tool recipe	24
Interface	cable/network	Channels	2xDN25
Pump	63m3/h	Chinese/English	●
Power consumption	2KW	Vac test	●
Capacity	600L	Pollution test	●
Ultimate vacuum	0.1mbar	Profile test	●
System vacuum	<10mbar	Channel blowing	individual
Compressed air	6bar	Compatibility	positive valve
Air consumption	550L/min		chill block
Occupied area	950×1500mm		pneumanic valve
Weight	400KG		super vavle
PLC	S71200/1500		hydralic valve
Touch panel	TP700/900

HV800

Mobile Vacuum Unit HV800

Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be up to 6 channels as per requirement.

project	parameter	project	parameter
DCM	2500ton	Vac curve	trigger
Movable	●	Tool recipe	24
Interface	cable/network	Channels	2xDN25
Pump	100m3/h	Chinese/English	●
Power consumption	3KW	Vac test	●
Capacity	800L	Pollution test	●
Ultimate vacuum	0.1mbar	Profile test	●
System vacuum	<10mbar	Channel blowing	individual
Compressed air	6bar	Compatibility	positive valve
Air consumption	550L/min		chill block
Occupied area	950×1500mm		pneumanic valve
Weight	450KG		super vavle
PLC	S71200/1500		hydralic valve
Touch panel	TP700/900

Vacuum Station

Central Vacuum Unit

Consists of work pump, spare pump and vacuum tank. The vacuum system can be designed and customized to satisfy customers’ individual requirements for evacuation capacity, control as well as operation.
Three stations as an integral group via common interface has been designed. It enables scalability and ensures safe operation of the system in case of future expansion plans.

project	HVS2000-200-3GS	HV3000-300-3GS	HV4000-300-4GS
Power Supply	380VAC,50Hz	380VAC, 50Hz
Vacuum Pump	3x200m3/h-4kW	3x300m3/h-7.5kW	4x300m3/h-7.5kW
Vacuum Tank	2000 L	3000 L	4000 L
Min. area	3000Wx2500L3200Hmm	3500W3000Lx3500Hmm	4000Wx3500Lx3800Hmm
350~1650 ton DCM	15 Unit	25 Unit	35 Unit
1650~4000 ton DCM	8 Unit	13 Unit	18 Unit

Vacuum unit

Central Vacuum Unit

Central Vacuum Unit is the more economical choice when five or more vacuum units are applied. Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 cbannels which can be customized to be up to 6 channels as per requirement.

Vacuum unit	HV350CSH	HV350CSM
Power Supply	220 VAC, 50Hz	220 VAC, 50Hz
PLC	S7-1500 Siemens	S7-1200 Siemens
Touch panel	TP900~TP1200 Siemens	TP700 Siemens
Compressed Air	6 bar	6 bar
Air consumption	550 l/min	550 l/min
Occupied area	300X600X600 mm	300X600X600 mm
Weight	70 kg	70 kg
Al weight	Up to 45kg	Up to 45kg
DCM	Up to 4500 ton	Up to 4500 ton
Interface	cable/network	cable/network
STD Vacuum Channel	2xDN25	2xDN25

Hi Vacuum System

Hi Vacuum System HIVTECH’s patented product

This is HIVTECH’s patented product consisting consists of 2 independent vacuum system. Specially designed for sleeve evacuation and cavity exhaust with hydraulic valves or pneumatic valves in the application of automobile structure parts.

Vacuum signals are received from DCM decoder. The start and end of sleeve and cavity vacuum could be set independently. In manual mode, the mold leaking test could be done. The damp function has been applied for sleeve evacuation in order to prevent excessive exhausting in the very initial stage.

Hi-vacuum system	HVH1000/1000-160160SHR	HVH800/800-100100SHR	HVH500/500-6363SHR	HVH300/300-4040SHR
Power supply	380VAC, 50Hz	380VAC, 50Hz	380VAC, 50Hz	380VAC, 50Hz
Power consuption	2x4kW	2x3kW	2x2kW	2x1.5kW
PLC	Siemens S7-1500	Siemens S7-1500	Siemens S7-1500	Siemens S7-1500
Touch panel	Siemens comfort TP900-TP1200	Siemens comfort TP900-TP1200	Siemens comfort TP900-TP1200	Siemens comfort TP900-TP1200
Interface	cable/network	cable/network	cable/network	cable/network
Pumps	2x160m3/h	2x100m3/h	2x63m3/h	2x40m3/h
Tanks	2x1000 L	2x800 L	2x500 L	2x300L
Channels	3 (up to 6)	3 (up to 6)	3 (up to 6)	3 (up to 6)
Al weight	40kg以上	25~40kg	10~25kg	10kg以下
DCM	4000~4500ton	2700~3500ton	1650~2500ton	1250ton

Vacuum Vavle

Super Vacuum Valve

Dual vacuum channels in the valve working at low plunger velocity phase. The main channel is shut-off when auxiliary channel working at high plunger velocity phase in order to maintain the high vacuum in cavity to the last minute.

With Hivatech Vacuum unit, the evacuation capability is 50% more than normal valve.
- High anti-pollution and repeatability
- Channel Vacuum measuring & feedback
- Simple and easy mounting and maintenance
- Applicable for Aluminum and Magnesium Alloy Casting
- Patented Product

Super vavle	Al weight	DCM	Vac unit
HVSC	0.5 – 2.5	300 – 1000	all units
HVMC	2.5 – 6.5	1250 – 2500	all units
HVLC	6.5 – 12.5	1650 – 2800	HV600S abv，or HV350CS
HVXC	12.5– 21	2800 – 4000	HV800S abv，or HV350CS

HV300

Mobile Vacuum Unit HV 300

Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be customized tobe up to 6 channels as per requirement.

project	parameter	project	parameter
DCM	1000ton以下	Vac curve	trigger
Movable	●	Tool recipe	24
Interface	cable/network	Channels	2xDN25
Pump	40m3/h	Chinese/English	●
Power consumption	1.5KW	Vac test	●
Capacity	300L	Pollution test	●
Ultimate vacuum	0.1mbar	Profile test	●
System vacuum	<10mbar	Channel blowing	individual
Compressed air	6bar	Compatibility	positive valve
Air consumption	550L/min		chill block
Occupied area	800×1400mm		pneumanic valve
Weight	350KG		super vavle
PLC	S7-1200		hydralic valve
Touch panel	TP700/900

Hydraulic Station

Integrated auxiliary hydraulic station with hi-vacuum system

Integrated auxiliary hydraulic station with hi-vacuum system, to provide hydraulic control for hydraulic vacuum valves. The integrated system is the solution for the customers who are unable to make use of existing hydraulic system of the DCM. All controls are done by the integrated panel, making the operation more user-friendly.

Hydraulic System	HVY100HDS
Power supply	380VAC, 50Hz
Power consumption	11kW
Hydraulic pump	40l/min
Oil Tank	400l
Pressure sensor	1
Control valve	1-3
Accumulator	1
Temperature sensor	1

Hv220

Mobile Vacuum Unit HV 220

project	parameter	project	parameter
DCM	500ton	Touch panel	7”smartline
Movable	●	Vac curve	real time
Interface	cable	Tool recipe	24
Pump	40m3/h	Channels	2xDN25
Power consumption	1.5KW	Chinese/English	●
Capacity	220L	Vac test	●
Ultimate vacuum	0.1mbar	Pollution test	●
System vacuum	<10mbar	Profile test	●
Compressed air	6bar	Channel blowing	inner
Air consumption	550L/min	Compatibility	positive valve
Occupied area	600×1300mm		chill block
Weight	320KG		pneumanic valve
PLC	smart200		super vavle

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About Us

Mobile Vacuum Unit

Vacuum Station & Vacuum Unit

Hi-Vacuum & Super-vacuum Valve

Why choose Hivatech?

Patents and Certifications

CE Certification

Super Valve

Pneumatic Valve

Pre-vac Valve

Dual System Hi-vac Unit

Vacuum Damping Unit

Tool Tight Test Unit and Leak Measure Method

COMPATIBILITY WITH EVACUATION ELEMENTS

OPERATION PANEL FUNCTIONS

PROFINET COMMUNICATION

PROCESS CONTROLS

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HV1500

HV1000

HV600

HV800

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Vacuum unit

Hi Vacuum System

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HV300

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Hv220

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